From our current offerings, the below lights use Weather Pack two pin, or three pin connectors.

Baja Designs:

• S1 Pods
• S2 Pods
• Squadron Pods
• XL Pods
• S8 Lightbars
• OnX6 Lightbars

• Connector Position Assurance (CPA) available
• Secondary Lock (Cover)
• 20 amps continuous maximum current rating
• Sealed system
• Pin and sleeve configuration
• Dual-locking tangs on terminals
• Low energy, low voltage capability
• -40°C to 125°C temperature range

Weather Pack terminals utilize a flex-pin and lap-lock design
to alleviate the problem of stress relaxation. They also have
dual-locking tangs which lock into the connector cavity and
help prevent backing out. Terminal plugging requires no
orientation and positive indexing prevents mis-mating of
connectors. Because Weather Pack provides exceptional
sealing performance, it is extensively used in tough
applications including construction, off-road and farm
equipment.

The slits are called indexing slots and they prevent mis-mating. A Weather Pack tower connector will only fit the matching Weather Pack shroud connector.

Not necessarily. Many open barrel crimp tools can perform an acceptable Weather Pack wire crimp. A Weather Pack seal crimp can be made with common slip joint pliers. Note that the seal crimp should be just firm enough to hold the seal in place. A tight seal crimp can damage the seal. Professional tools made specifically for Weather Packs crimp both the terminal and the seal in one cycle.

Cable Range (mm2) . . . . . . . . . . . . . 0.35 – 3.0
Current Range (amps) . . . . . . . . . . . 0 – 20
Temperature Range (°C) . . . . . . . . -40 to 125
Resistance . . . . . . . . . . . . . . . . . . . . . <10mΩ @ 50mV
Voltage Drop. . . . . . . . . . . . . . . . . . . . <3.0mV/amp
Centerline Spacing (mm) . . . . . . . . 7.7
Blade Width . . . . . . . . .... . . . . . . . . . . Pin and Sleeve

The choice of cable seal is determined by the insulation diameter of the wire being used. The guidelines offered below apply to Weather Pack and Sealed Metri-Pack 280 Series installations.

F or Type GPT and GXL wire, the red seal normally fits 22 gauge; the green seal normally fits 20, 18, and 16 gauge; the gray seal normally fits 14 gauge; and the blue seal normally fits 12 gauge.

For heavier wall Type SXL wire, the green seal normally fits 20 and 18 gauge; the gray seal normally fits 16 gauge; and the blue seal normally fits 14 and 12 gauge.

For thin-wall wire construction such as Type TXL, the red seal normally fits 20 gauge; the green seal normally fits 18, 16 and 14 gauge; the gray seal normally fits 12 gauge; and the blue seal normally fits 10 gauge.

The installer must be certain that the seal fits snugly over the wire insulation to maintain a proper environmental seal.

The 12-gauge Weather Pack terminals are designed for signal voltages where conductor reliability is critical. A larger conductor will provide a clearer signal than a smaller one. The 12-gauge Weather Pack terminals should not be used in high-current applications that would normally use 12-gauge wire.